Digital Transformation Milestone: MES System Empowers Zhejiang Ruopei's Injection Molding Workshop (Simplified Version)
Mar 20,2025
In March 2025, Zhejiang Ruopei Arts & Crafts Co., Ltd. launched the Manufacturing Execution System (MES) in its injection molding workshop—marking a leap into digital and intelligent management for artificial plant core component productio...
In March 2025, Zhejiang Ruopei Arts & Crafts Co., Ltd. launched the Manufacturing Execution System (MES) in its injection molding workshop—marking a leap into digital and intelligent management for artificial plant core component production (e.g., grass blades, flower pots, fence frames). This strategic move solves traditional production pain points and strengthens competitiveness in efficiency, quality, and cost, supporting global B2B clients and fulfilling the "3-day rapid prototyping" commitment.
I. Why MES Matters: Fixing Traditional Production Issues
As the artificial plant industry grows and client needs diversify, traditional injection molding faced key challenges:
- Delayed order response from manual scheduling (failing e-commerce/supermarket delivery demands)
- Inconsistent component quality and poor traceability from experience-based process adjustments
- Frequent unplanned downtime (reactive maintenance) and resource waste (inventory-production mismatches)
MES acts as a "digital bridge" between ERP systems and production equipment, enabling full-process visualization, control, and traceability. It supports both mass production of standard parts and rapid prototyping for custom orders—aligning with B2B clients’ core need for supply chain reliability.
II. Key Changes After MES Implementation
(1) Production Scheduling: Data-Driven Efficiency
- MES auto-generates optimal plans by integrating order priority, equipment capacity, and mold status
- Dynamic task adjustments for small-batch/custom orders (no impact on existing orders)
- Real-time visual dashboard for managers; on-time delivery rate >98%
(2) Quality Control: In-Process Prevention
- Real-time monitoring of injection parameters (temperature, pressure) with automatic alerts/adjustments
- Full traceability via barcodes (raw materials, equipment, operators); root-cause identification in minutes
- Defect rate reduced by 30%; core component dimensional accuracy ≥99.5%
(3) Equipment Management: Proactive Maintenance
- Sensor-based predictive maintenance (vibration, temperature analysis)
- Unplanned downtime cut by 40%; Overall Equipment Efficiency (OEE) rose from 62% to 85%
- 15% lower unit energy consumption (green production support)
(4) Material Management: Precise Traceability
- Full-lifecycle tracking (warehousing, delivery, consumption) via barcodes
- Automatic low-inventory alerts (avoids production delays); 25% higher inventory turnover
- Raw material compliance verification for custom products
III. Long-Term Value for High-Quality Development
- Stronger Production Competitiveness: 40% higher efficiency, 20% shorter production cycles—supports bulk orders and custom demands, expanding e-commerce/engineering clients.
- Digital Management Upgrade: Data-driven decision-making (no more experience-based judgments)；scalable to full industrial chain (R&D, sales, after-sales).
- Better Client Trust: Meets B2B needs for on-time delivery, stable quality, and traceability—boosts retention and enables competitive pricing (win-win cooperation).
Conclusion
The March 2025 MES launch is more than a technical upgrade—it’s a milestone in Zhejiang Ruopei’s "customer-centric" intelligent transformation. Moving forward, we will deepen MES application, optimize processes, and deliver high-quality products/services for global B2B clients, driving the artificial plant industry’s sustainable growth.